Search
Filters
Close

Air-To-Air-Intercoolers

 

PROCHARGER INTERCOOLERS

 

PROCHARGER INTERCOOLERS: HIGH PERFORMANCE THROUGH INNNOVATION

Everyone knows that ProCharger is committed to building industry leading superchargers systems for street cars/trucks, and that we are almost unrivaled in the racing market. But did you also know for the past 20 years ProCharger has also been leading the way in bringing you highly effective air-to-air intercoolers, with the largest choice of sizes/models to ensure both effectiveness and flow are maintained not only for stock motors, but modified motors as well?

It’s true, intercoolers play a huge roll in creating high HP while also maintaining engine reliability in a supercharger system. However, this important part is often never mentioned when comparing supercharger systems. In this blog we will cover the items that set the ProCharger intercoolers apart from the rest, to help illustrate what gives our supercharger systems the coolest air charge temperatures, and thus the largest, most reliable power gains available.

ProCharger was the original, introducing the aftermarket’s first intercooled supercharger system over 20 years ago, a major innovation and nearly 3 years ahead of its nearest competitor. And that innovation continues. For all of the vehicles listed below, ProCharger offers the largest, most effective intercoolers with the broadest range of intercooler options.

Design
For starters, ProCharger uses the highly effective (and durable) “Bar and Plate” design for street/strip intercooler cores-the core itself is not only engineered to be of the proper size for the application, but also the core “spacing” of the bars and plates to ensure proper airflow flow to fluid systems behind the intercooler (IE: Radiator/Condenser).

 

 

Custom Design Core

One of the often overlooked aspects of an intercooler is weight. We all know that if its lighter, its faster, so with that in mind ProCharger engineers design light weight stamped sheet metal aluminum end tanks for our intercoolers, instead of commonly used (heavy) cast aluminum air-to-air units – not to mention the weight of a pump, secondary heat exchanger, coolant reservoir and coolant of an air-to-water-to-air intercooler system. ProCharger intercoolers are also of the highest quality, always manufactured at the ProCharger plant in Kansas City.

Testing
When testing/designing intercoolers, ProCharger has a three-fold approach:
1) Intercooler designs begin as 3D computer models
2) Intercoolers are tested in an Aerodynamic test cell
3) Intercoolers are installed and tested in the real world, at the track and on dyno

 
 
 

 

 

ProCharger Testing

ProCharger not only tests to ensure the pressure drop across the core’s flow path is at its absolute lowest, but also checks for proper temperature reduction between inlet and outlet. When intercoolers are being tested for their effectiveness, we are looking for the coolest air charge possible, but we also want to make sure the supercharger isn’t working to hard to “push” air through the core itself. The computer models and test cell data can help us build a great performing core right out of the gate. The final piece of the puzzle is “real world” testing at the track to see how the intercooler works with the rest of the cars cooling system, as well as adequate aerodynamics.

 
 
 

 

Part#End Tank TypeIn/Out LocationIn/Out DIA.Max HPCore WidthHeightDepthPrice
AI002A-001 Sheet Metal Opposite Sides 3" 500 18 12.5 3 $898
AIFP1A-004 Sheet Metal Opposite Sides 3" 500 18 12.5 3.5 $898
AIFP1A-001 Sheet Metal Opposite Sides 3" 650 24 12.5 3.5 $1,198
AI003A-001 Sheet Metal Opposite Sides 3" 825 27 12.5 3 $1,198
AI003A-002  Sheet Metal Opposite Sides 3" 950 27 15 3 $1,398
AIDD1A-071 Sheet Metal Opposite Sides 3" 1000 24 20 3 $1,498
AI003A-005   Sheet Metal Opposite Sides 3.5" 1050 27 15 3 $1,498
AI045A-001  Sheet Metal Opposite Sides 3.5" 1300 27 12 4.5 $1,798
AI006A-001  Sheet Metal Opposite Sides 4" 1550 27 12 6 $2,298
AIJK1A-002 Sheet Metal Opposite Sides Cross Flow 3" 375 18 11 3 $1,198
AIFR1A-010 Sheet Metal Opposite Sides Cross Flow 3" 650 29 12 3.5 $1,198
AIGN2A-011 Sheet Metal Opposite Sides Cross Flow 3" 800 29 12 4.5 $1,398
AIFW1A-035 Sheet Metal Opposite Sides Cross Flow 3.5" 1200 20 17.5 4.5 $1,498
AIGU1A-001 Sheet Metal Front, Cross Flow 3" 1000 34 9 4.5 $1,398
AIDD1A-015 Sheet Metal Top/Side 3" 750 24 17 3 $1,198
AIGO3A-001 Sheet Metal Top/Side 3" 1050 27 13 3.5 $1,398
AIGO3A-003 Sheet Metal Top/Side 3.5" 1300 27 12 4.5 $1,498
AIGO3A-004 Sheet Metal Top/Side 3.5"/4" 1300 27 12 4.5 $1,598
AI002A-003 Sheet Metal Same Side 3" 500 18 12.5 3 $998
AIGN1A-001 Sheet Metal Same Side 3" 600 18 12.5 3.5 $998
AI003A-003 Sheet Metal Same Side 3" 825 27 12.5 3 $998
AI003A-004 Sheet Metal Same Side 3" 950 27 15 3 $1,398
AIDG1A-073 Sheet Metal Same Side 3" 1000 24 20 3 $1,498
AI003A-006 Sheet Metal Same Side 3.5" 1050 27 15 3 $1,398
 
View as
Sort by
Display per page

Filter by:

Clear All
Min: $898.00 Max: $2,398.00
$898 $2398